More than a year after the installation of the vertical warehouse, Flexa has revolutionized its internal logistics management. A strategic investment that has brought tangible benefits not only in terms of space but also in efficiency, operational precision, and safety.
To better understand the impact of this innovation, Maras Brambillasca, Operations Manager at Flexa, shares how the vertical warehouse has transformed daily operations.
Before and after the vertical warehouse: a concrete change
Before its installation, material management was more complex and less efficient. Retrieving and storing items took time, and the materials occupied a significant amount of space. With the introduction of the vertical warehouse, the scenario has completely changed. Now, materials are managed with unparalleled precision, preventing potential errors and ensuring faster and more effective operations.
What has been the most significant improvement since installing the vertical warehouse?
“Without a doubt, precision and efficiency. In the past, we had to retrieve various electrical and mechanical components from multiple shelves where they were stored.
Today, we have managed to stock 80% of our product codes within the vertical warehouse, significantly improving our ability to respond quickly to production needs.”
Key Benefits of the Vertical Warehouse at Flexa
Thanks to automation, the risk of errors is virtually eliminated. Every item is digitally recorded and made available with extreme precision, ensuring full control over stored components.
Another evident advantage is the reduction in storage space. The vertical warehouse optimizes height usage, allowing more products to be stored in a smaller footprint.
How has the space reduction impacted Flexa’s internal organization?
“We have freed up a lot of space. Previously, the warehouse occupied a much larger area. Today, thanks to vertical storage, we can allocate those spaces to other activities, optimizing the entire production process.”
With the vertical warehouse, material retrieval is much faster. Operators can generate pick lists and receive components directly in the same location without manually searching for them.
How much has material retrieval speed improved compared to before?
“Previously, finding a part could take several minutes, especially for items stored high up or at the back of shelves. Now, with a simple command, the system retrieves everything in one spot, eliminating the need to walk through multiple shelves as we did in the past. This has drastically accelerated the workflow.”
Enhanced Safety with the Vertical Warehouse
An important aspect of the vertical warehouse is the improvement in safety. Operators no longer need to move between shelves or use ladders to reach materials. The automated system significantly reduces the risk of workplace injuries.
How has the vertical warehouse impacted operator safety?
“The difference is enormous. Previously, warehouse staff had to manually handle materials, increasing the risk of accidents. Now, the vertical warehouse delivers the components directly to the picking station at the right height, eliminating unnecessary effort and hazards. This has not only improved safety but also enhanced the well-being of our team.”
What has been the feedback from colleagues after implementing the vertical warehouse?
“At first, there was curiosity, then enthusiasm. The team immediately appreciated not having to make physical efforts to retrieve parts anymore. The vertical warehouse delivers materials directly to the ideal position, making work much more convenient and less strenuous.”
After more than a year of use, the vertical warehouse has proven to be a true value-added asset for Flexa. It has improved safety, efficiency, precision, and space organization, delivering concrete benefits every day.
Flexa looks to the future with innovation, demonstrating that the right technological choices can transform the way we work and enhance business productivity.
